How to Create Your Own Audio Wire Harness

Assemble Your Harness
1. Cut the primary wires to the length necessary. Ensure all wires are the same length.
2. Strip a half-inch of insulation from both ends of the individual wires, using the wire stripper.
3. Slide a harness crimp connector pin over each primary wire. Center the upper crimp with the bare wire. Place the lower crimp 1 to 2 millimeters under the bare wire, over the insulation.
4. Crimp the harness pins onto the wires, using the wire crimper.
5. Slide each pin into its designated location in the harness clips. Push pins in individually, until the barbs on the pins catch inside the clip shells.